Prototypes are a very essential way to validate the production of your printed circuit boards from their designs. If you work with a reliable China PCB prototype company, this helps you to produce a product that is free from defects. It also helps you to maximize accuracy and quality.
It doesn’t take much for a PCB prototype company to produce a prototype. This can be done in just a day, or it may take several days depending on the sophistication of the designs. PCB prototypes are a reliable way of keeping production costs down. It does this by detecting flaws, errors, and all other problems early on in the process of production.
A reliable China PCB prototype company will also save you money and time because they usually carry out all the different types of PCB prototyping. You can depend on these companies from component sourcing, and assembly, to fabrication. Most China PCB prototypes offer you a one-stop solution to ensure that you are not wasting money and time while shopping for a reliable prototyping company for your PCBs.
It is important that before you get a PCB prototype company, you request their quality policies. Many of these companies usually have a quality control department that oversees their quality assurance and control activities. The PCB prototype companies should be able to demonstrate compliance with the demands of ISO9001:2008 and so on. A good PCB prototype company should offer a production system that comes with tolerances that accurately indicate the way the PCB will work in real-life conditions.
What are some of the core services of a China PCB prototype company?
A great China PCB prototype company should be able to offer the core services as demanded from a PCB company. These companies should be able to help their clients throughout the production stages and ensure that they can achieve the needed results.
Common services of China PCB prototype companies include:
PCB prototyping: PCB prototyping is one of the core functional services of a PCB assembly company. They help clients prototype their printed circuit board designs. In this case, you must work with a PCB prototyping company that can help you easily transform your designs. A PCB prototype will help you ensure that your designs are flawless and free from errors before beginning a full production process. This way, you get to avoid potential errors that could prove costly.
Also, these PCB prototype companies can help you accelerate your production process. They quickly develop your PCB prototypes and get them tested. With accurate tests performed on your PCB prototypes, you are then able to commence production. Many PCB prototyping companies usually offer accelerated PCB production services. They have great expertise in providing a quick turnaround with PCB prototyping while also adhering to the basic specifications of your product designs.
PCB assembly: PCB assembly involves a very delicate stage that usually involves fabrication and product development. This usually involves a collection of all the stages needed in putting together, the PCB product. Different PCB assembly manufacturing companies usually offer various types of PCB assembly services. Many companies offer one-stop PCB fabrication and assembly services.
This usually involves turnkey solutions that are designed to meet all the needs of the client. When it comes to PCB assembly services, there are multiple options such as mixed assembly, Flex PCBs, Rigid PCBs, and so on. This usually always involves parts sourcing whereby the PCB prototype company is responsible for sourcing the parts needed for the PCB products.
Standard PCB development and manufacturing: Standard PCB development and manufacturing is used to refer to the full PCB production service. This usually involves PCB fabrication projects which means converting PCB designs and blueprints to actual products. The production process involves using substrate materials to convert PCB designs to actual products. Unlike PCB prototypes, standard PCB development and manufacturing usually mean that you observe tighter production tolerances. Standard PCB development and manufacturing is a delicate stage that involves producing the final PCB products.
Importance of PCB prototypes
It is recommended that you prototype your PCBs before totally committing to full production runs. This is important due to the benefits of the PCB prototypes. The importance of PCB prototypes includes:
- It helps with rapidly testing PCB designs and correcting possible design and functional flaws.
- PCB prototypes help ensure a flawless and streamlined production process.
- You get to work with a perfect PCB design and guarantee customer satisfaction.
- It helps you reduce risks and save money.
- It helps you to take adequate precautions by getting used to your PCB designs before committing to full production runs.
- PCB prototypes will usually give you an idea of the way that your PCBs will work.
After the PCB prototype stage
As soon as you have PCBs that have undergone the prototyping stage, you are ready for the mass production stage. The prototype boards help ensure that your PCBs meet designated performance and quality requirements. They help you get ready for the main production process. There is also the transition from the PCB prototype boards to the standard PCB designs. This usually provides stricter tolerances and improved product options.
The dangers of neglecting PCB prototype
Many China PCB prototype companies have emphasized the importance of undergoing the PCB prototyping stage. Despite the increased awareness of the importance of PCB prototyping, many companies still try to ignore this important phase of their product development. Rather than prototype their PCBs to detect flaws and potential functional problems, they will rather order for their PCBs to be produced immediately.
This means that they will have to detect the errors and flaws that are embedded in the PCBs. This is usually a risky and expensive way to detect PCB design flaws. Rather than using a few days to perform PCB prototyping, detecting design flaws at the production stage could mean an overhaul of the entire operation. This is a significant waste of labour, time, materials, and money. It is a waste of critical resources that could cost the production facility millions of dollars in terms of capital.
Get your quote from China PCB prototype manufacturer
JHYPCB founded in 2011, is a leading PCB prototype manufacturer in China, offers cheap, reliable and quick turn PCB prototype, PCB assembly, and small to high volume PCB production services.
We focus on PCB quality and customer satisfaction and take measures to reduce customer procurement costs. If you wish to cooperate with a PCB prototype manufacturer in China, please email sales@pcbjhy.com; our PCB experts will assist you in all stages of prototype PCB manufacturing and assembly. We look forward to working with you.
