PCB Assembly Services
PCB Assembly Capabilities
PCB Assembly Manufacturer In China
Electronic products are now used more and more frequently, and there are more and more types. PCB manufacturing and PCB assembly are the main content of electronic manufacturing services. To meet this trend, contract manufacturers are also constantly improving their PCB manufacturing and PCB assembly capabilities, including reducing production costs, introducing advanced production equipment, providing one-stop turnkey services, and providing quick turn PCB manufacturing and assembly services, etc.
JHYPCB is one of the leading printed circuit board assembly manufacturers in China. Our advanced PCB assembly capabilities and rich experience in quick turn PCB assembly, prototype PCB assembly, low-volume PCB assembly, mid-volume PCB assembly, high-volume PCB assembly, surface mount technology, through-hole PCB assembly, and mixed technology PCB assembly make us one of the most favored PCB assembly companies.
PCB Assembly Services Capabilities
We can offer you PCB assembly service with the following capabilities:
| NO. | Items | PCBA PCB Assembly Processing Capabilities |
|---|---|---|
| 1 | Deliver Ability / Lead Time | Regular Prototype PCB Assembly (Less than 100 pcs): 24 hours |
| Low Volume PCBA Services (100-1000 pcs): 72 hours | ||
| Mid and High Volume PCBA(1000-10000+pcs): 3-5 Days, 5000 pcs per day Or According to Customer Demand following the Agreed Quantity of Delivery | ||
| Notes: ①, Product Delivery Pass Rate:≥99%； ②, Product Delivery Time Starts Counting After Confirmation of Documents and Materials. | ||
| 2 | PCB Types | Rigid PCB |
| Flexible PCB | ||
| Rigid-flex PCB | ||
| single-sided PCB | ||
| Double-sided PCB | ||
| Multilayer PCB | ||
| 3 | PCB Specification | PCB Boards Smaller Than 30mm Needs to be Panelized. |
| PCB Size: 50*50mm – 774*710mm | ||
| PCB Thickness: 0.3-6.5mm | ||
| Material: Rigid | Metal Core | FPC | ||
| Surface Finish: Lead / Lead-free HASL | ENIG | Immersion Silver | Immersion Tin | Immersion Gold | OSP | Plating Gold | Golden finger | OSP | ||
| 4 | PCB Shape | Any |
| 5 | Quantity | From Prototype to Big Volume, No MOQ |
| 6 | Quality Grade | IPC Class 2 | IPC Class 3 |
| 7 | Capacity | SMT SMD 5 Million Points / day, Plug-in Welding 500,000 Points / day, 50-100 Models / day |
| 8 | Special and Free Services | Free PCB Stencil |
| Free DFM and DFA Check | ||
| Free Tips to Reduce Assembly Cost (components cost-down, alternative recommendation, etc.) | ||
| Free PCB Panelization Service | ||
| Free Automated Optical Inspection (AOI) | ||
| Automated X-ray Inspection (AXI) | ||
| Electrical Test (including flying probe test) And Custom Test Requirements | ||
| First Article Inspection | ||
| Expedited PCBA Manufacturing Service | ||
| 9 | Assembly Services Types | Fast Prototype PCB Assembly Service |
| Quick Turn PCB Assembly | ||
| Low Volume PCB Assembly | ||
| Mid Volume PCB Assembly | ||
| High Volume PCB Assembly | ||
| Turnkey PCB Assembly | ||
| Consignment PCB Assembly | ||
| LED PCB Assembly | ||
| Low-Cost PCB Assembly | ||
| Lead-Free PCB Assembly | ||
| Surface Mounted Technology PCB Assembly（SMT） | ||
| Double In-line Package (DIP) | ||
| Through-Hole Technology PCB Assembly (THT) | ||
| BGA PCB Assembly | ||
| Mixed Technology PCB Assembly | ||
| 10 | SMT Line | 50 |
| 11 | Throwing Rate | Resistivity to Capacitance 0.3% | IC type without Throwing |
| 12 | Small Chips Size | 0201 |
| 13 | Wave Soldering | Yes |
| 14 | IC Burning & Programming | Yes |
| 15 | Solder Paste /Tin Wire / Tin Bar | We provide customers with lead-free and lead-free (RoHS compliant) patch processing services. At the same time, according to customer requirements, we can also provide different metal content of solder paste welding custom service. |
| 16 | PCBA Welding Type | We offer PCBA soldering services for Surface Mount (SMT), Plug-in post Soldering (THT), or both. Of course, double-sided patching is an essential capability. |
| 17 | Parts Procurement | Complete Turnkey (we provide all components) |
| Partial Turnkey (Customer provides the main components, and we provide the rest) | ||
| Kitted (Customer provides all components) | ||
| 18 | Component Types | SMT 0201 or larger |
| BGA 0.3mm pitch | ||
| QFP 0.3mm pitch | ||
| BGA X-ray inspected | ||
| Cable & wire | ||
| Conformal coating | ||
| 19 | SMT Parts Presentation | Bulk |
| Cut tape | ||
| Partial reel | ||
| Reel | ||
| Tube | ||
| Tray | ||
| 20 | SMT Components Package Type | SOP | SOT | QFN | QFP | BGA | Bonding… |
| 21 | Odd Parts: LED Resistor and capacitor networks Electrolytic capacitors Variable resistors and capacitors (pots) Sockets | Yes, But Only Assembly by Hand |
| 22 | Solder Types | Lead-free: RoHS Compliant |
| 23 | Stencils | Laser-cut Stainless Steel |
| 24 | Files Required For PCBA | Bill of materials/components (BOM, BOM file in excel format for components sourcing and PCB assembly. It should include the basic information for each component: Reference Designators, Quantity, Manufacturer Part Number, Description, etc.), PCB (Gerber files and most PCB design format files), coordinate files) |
| 25 | Miscellaneous | IC programming | Custom Testing | Free DFM Checking | ICT | FCT |
| 26 | Inspection | Visual | X-ray analysis | 20X Microscope | Function | Fixture | AOI |
| 27 | Test Services | Before delivery, we will apply various test methods to the PCBA that has been placed or already installed: |
| IQC: incoming inspection; | ||
| IPQC: inspection during production; | ||
| Visual QC: routine quality inspection; | ||
| AOI: check the soldering effect of the solder paste, the chip component, the number of components, or the polarity of the component; | ||
| X-Ray: check high-precision hidden PAD components such as BGA and QFN; | ||
| Functional test: According to the customer’s test procedures and steps, test functions and performance to ensure compliance with requirements。 | ||
| Aging test: According to the customer’s test procedures and steps, test functions and performance to ensure compliance with requirements。 | ||
| 28 | Rework | BGA Removal and replacement station SMT IR rework station Thru-hole rework station |
| 29 | Certificates | ISO9001 | IATF16949 |
JHYPCB currently has 50 SMT production lines, equipped with new Yamaha YSM20, Panasonic placement machine, German ERSA selective wave soldering, automatic solder paste printing machine, ten temperature zone reflow oven, AOI, X-ray, SPI, and other high-end equipment, SMD production capacity is 31.5 million solder joints/day, we are especially good at high-precision, high-complexity boards. We have practical experience in producing ultra-complex single boards with 40,000+ solder joints.
